Loss-on-Ignition (LOI)

what it is, how we measure it, and why every filler producer cares

1. What “LOI” really means

Loss-on-Ignition is the percentage of mass a sample loses when it is heated to a specified high temperature. That loss represents everything in the powder that will volatilise or burn off:
  • physically adsorbed water
  • crystal (structural) water
  • CO₂ from carbonates
  • organic matter, oils, binders, or processing aids
  • sulfur or other low-boiling compounds
Because the furnace drives off only volatile species, the result is a quick fingerprint of purity and thermal stability.

2. Standard test outline

Step Typical conditions What happens
a. Weigh dry sample (m₀) Sample dried at 105 °C, cooled in desiccator Removes free moisture so the furnace step reflects volatile other than surface water
b. Ignite (m₁) 950 °C ± 25 °C for 2 h in a muffle furnace (ASTM E1755 / ISO 787-5) Carbonates decompose, organics burn, lattice water leaves
c. Cool & re-weigh Desiccator, room temp Prevents the hot, anhydrous residue re-absorbing moisture
d. Calculate LOI % = [(m₀ − m₁) / m₀] × 100 The single number reported on your COA
Some industries use a lower ignition temperature (e.g., 550 °C for clays to keep carbonates intact) – always state the temperature beside the LOI value.

3. Typical LOI benchmarks for fillers

Material Expected LOI (%) Main contributors
High-purity talc 4 – 7 Structural OH in talc layers (Mg₃Si₄O₁₀(OH)₂)
Dolomitic or calcite-rich talc 15 – 30 CO₂ from Ca/Mg carbonates + OH
Ground calcium carbonate (GCC) 43 – 45 CO₂ only (CaCO₃ → CaO + CO₂)
Calcined kaolin < 1 Already de-hydroxylated in the kiln
Natural kaolin 12 – 15 Lattice water given off above 600 °C
Barite (BaSO₄) < 0.5 Virtually inert; high LOI flags contamination

4. Why LOI matters in real applications

Concern Effect of high LOI
Plastic compounding & extrusion Volatiles turn into bubbles → voids, poor mechanical strength, die build-up
Paints & coatings Higher film porosity as CO₂ or water escapes during baking
Ceramics & sintering Gas release causes blisters; fixed carbon lowers oxidation potential
Pricing & freight You pay freight on water/CO₂ you can’t sell; lower LOI = more usable solids per tonne
Purity claims Elevated LOI can reveal undeclared carbonate dilution or residual process oil

5. Interpreting a talc LOI specifically

  • < 8 % → Cosmetic / polypropylene grades – essentially pure magnesite talc
  • 8 – 15 % → General filler grades – slight carbonate or serpentine content, good for paints & putties
  • 15 % → Ceramic / agricultural talc – dolomitic or mixed ore, colour and thermal release less critical
If the LOI is unexpectedly high, cross-check the CaO + MgO + CO₂ line in the chemistry table; a jump there usually confirms carbonate dilution.

6. Best-practice reporting format

Loss-on-Ignition (950 °C, 2 h, ISO 787-5): 6.1 % ± 0.3 %
State temperature, duration, and standard method every time—LOI cannot be compared unless the conditions are identical.

7. Key take-aways

  • LOI is a one-number snapshot of everything volatile in your powder.
  • Run the test in two stages (105 °C pre-dry, then 950 °C ignition) to isolate true volatiles.
  • For talc, LOI below 8 % signals high-purity cosmetic/plastic grade; much higher means carbonates or organics.
  • Elevated LOI affects processing (bubbles, blisters) and economics (paying freight on gas).
  • Always quote the temperature/time along with the percentage so your customers can make an apples-to-apples comparison.
With that understanding, you can glance at the LOI line on any Certificate of Analysis and instantly know if the filler matches the performance window your product needs.